Swarm 3D Printing: Deploying Mobile Robot Crew for Autonomous Manufacturing

Industrial Design

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Arkansas-based AMBOTS is developing a concept called “Swarm 3D Printing”, describing themselves as “an advanced manufacturing company with a focus on swarm 3D printing and assembly” that will bring us “the next manufacturing revolution.”

“This technology aims to automate manufacturing with a swarm of smart and autonomous mobile robots, from everyday products to houses and infrastructures. Just like how a swarm of bees or wasps would work together to build their nests, the swarm of smart mobile robots can work together to print and assemble products based on digital models on demand. AMBOTS stands for Autonomous Mobile roBOTS and Advanced Manufacturing roBOTS.”

Swarm 3D Printing

How does swarm 3D printing work? You will gain understanding by examining their most recent video shared on their Twitter profile, in which they show a prototype system 3D printing a 1000 x 350 mm object:

AMBOTS are a kind of mobile robotic 3D printing using independent 3D printers deplyed to specific locations on a grid. From these locations, the devices print within a controlled zone (which AMBOTS calls a “Chunk”).

After completing a layer of a chunk, a mobile robot picks up each 3D printer and moves them to another spot on the grid where they can then print another chunk. By moving the 3D printers repeatedly through a series of access points they are able to build the entire structure — without interfering with each other.

The “tractor” that moves 3D printers along a defined “printing grid” [Source: AMBOTS]

Beyond the Build Volume

You might not be particularly impressed by the prototype’s ability to 3D print a 1000 x 350 mm object, as there are several 3D printers available today that can produce the same type of object and in fact there are even hobbyists who have built 3D printers with sufficient build volume for that print job.

However, the AMBOTS concept is different, and let me tell you a way to instantly understand it: ask yourself “what is the build volume of the AMBOTS device?”

The answer is, well, as big as it needs to be. Or, as large as the printing grid.

Make sense? It doesn’t HAVE a build volume. It is as large as you want, and as fast as possible by simply adding more robots and 3D printers. Extending the build grid on which the equipment rests should be a very simple matter.

By scaling up the concept one would achieve a different kind of parallel 3D printing, one in which (potentially) a single large object could be built (as opposed to many separate objects). That’s a unique capability in the world of 3D printing, as up to now only single devices could 3D print large objects.

There have been attempts at larger-scale robotic 3D printing in which the robot is relocated periodically to build new “chunks” by others, but in those cases there wasn’t the systematic grid system as used by AMBOTS.

Should they be successful in the swarm concept, it could lead to some very unusual developments. Remember that the 3D printers being used in the prototype could easily be replaced by 3D printers with different material capabilities. For example, continuous carbon fiber could be part of the future. If that’s the case, then one could see giant carbon fiber girders being produced, and they’ve be of optimal weight due to generative design techniques. This could lead to a revolution in the construction industry, for example.

Another possibility for the future here is to add a third dimension to the printing grid. Not only would the printers be moved horizontally, but they could also be moved vertically. This could be as simple as cranking up the printing grid step-by-step to higher level, or a more complex scheme in which machines are moved to irregular levels depending on the model geometry.

With such a capability one could envision entire buildings being produced — and they’d be utterly different from the concrete construction 3D printers of today that are severely limited by the slumpy qualities of wet concrete. Overhangs would easily be possible, for example.

I think AMBOTS is on to something here.

Read more about 3D printing at Fabbaloo!

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